Top 5 Biggest Excavators

Excavators are essential heavy machinery used in construction, mining, and other large-scale operations. The size and power of these machines can vary significantly, with the largest models being capable of handling enormous loads and performing in the most demanding conditions. This article provides a detailed overview of the top 5 biggest excavators in the world, highlighting their specifications, capabilities, and the unique features that set them apart.

1. Caterpillar 6090 FS

The Caterpillar 6090 FS is currently the largest excavator in the world, renowned for its massive size and immense power.

Caterpillar 6090 FS

  • Operating Weight: 1,000 tonnes (2,204,623 lbs)
  • Engine Power: 4,500 HP (3,360 kW)
  • Bucket Capacity: 52 m³ (68 yd³)
  • Maximum Digging Depth: 20.7 meters (68 feet)
  • Maximum Reach: 26.3 meters (86 feet)
  • Features: Dual-engine configuration for redundancy and increased power. Advanced hydraulic system for improved efficiency. High-efficiency electronic control system.

The Caterpillar 6090 FS is primarily used in mining operations, where its enormous bucket capacity and power allow it to move vast amounts of material quickly and efficiently.

2. Bucyrus RH400

Now owned by Caterpillar and branded as the 6090 FS, the Bucyrus RH400 was previously the largest excavator before its integration into Caterpillar’s lineup.

Bucyrus RH400

  • Operating Weight: 980 tonnes (2,160,510 lbs)
  • Engine Power: 4,400 HP (3,300 kW)
  • Bucket Capacity: 45 m³ (59 yd³)
  • Maximum Digging Depth: 15.7 meters (51 feet)
  • Maximum Reach: 19.5 meters (64 feet)
  • Features: Known for its impressive reliability and durability. Hydraulic system designed for precision and power. Capable of moving over 9,000 tonnes of material per hour.

The Bucyrus RH400 is a legend in the mining industry, particularly in oil sands operations in Canada, where it has been instrumental in high-volume material movement.

3. Hitachi EX8000-6

The Hitachi EX8000-6 is the largest excavator produced by Hitachi and is a key player in large-scale mining operations around the globe.

Hitachi EX8000-6

  • Operating Weight: 837 tonnes (1,844,000 lbs)
  • Engine Power: 3,880 HP (2,894 kW)
  • Bucket Capacity: 40 m³ (52 yd³)
  • Maximum Digging Depth: 13.3 meters (43.6 feet)
  • Maximum Reach: 20.5 meters (67.3 feet)
  • Features: Dual Cummins QSK60-C engines provide reliability and power. Advanced Hitachi hydraulic system for efficient operation. Spacious and ergonomic cab design for operator comfort.

The EX8000-6 is a workhorse in mining operations, particularly in open-pit mines, where its power and efficiency are essential for moving large volumes of earth and ore.

4. Liebherr R9800

The Liebherr R9800 is a top-tier excavator known for its versatility and power, often used in mining operations across the world.

Liebherr R9800

  • Operating Weight: 810 tonnes (1,785,744 lbs)
  • Engine Power: 4,023 HP (3,000 kW)
  • Bucket Capacity: 42 m³ (55 yd³)
  • Maximum Digging Depth: 9.0 meters (29.5 feet)
  • Maximum Reach: 21.4 meters (70.2 feet)
  • Features: Available with either diesel or electric drive systems. Twin Liebherr V12 engines offer redundancy and high power output. Advanced Liebherr technology for hydraulic control and efficiency.

The R9800 is known for its robust construction and adaptability, capable of handling various materials and operating conditions in large-scale mining projects.

5. Komatsu PC8000-11

The Komatsu PC8000-11 is one of the largest and most advanced excavators produced by Komatsu, designed for heavy-duty mining operations.

Komatsu PC8000-11

  • Operating Weight: 773 tonnes (1,704,000 lbs)
  • Engine Power: 4,020 HP (2,994 kW)
  • Bucket Capacity: 42 m³ (55 yd³)
  • Maximum Digging Depth: 7.9 meters (25.9 feet)
  • Maximum Reach: 20.5 meters (67.3 feet)
  • Features: Equipped with twin Komatsu SDA16V160E-3 engines for high power.  State-of-the-art Komtrax Plus monitoring system for real-time data. Designed for easy maintenance with ground-level service points.

The PC8000-11 is recognized for its efficiency and reliability in demanding mining environments, providing consistent performance and low operating costs.

Comparison Table: Top 5 Biggest Excavators

Excavator Model Operating Weight Engine Power Bucket Capacity Max Digging Depth Max Reach Key Feature
Caterpillar 6090 FS 1,000 tonnes 4,500 HP 52 m³ 20.7 meters 26.3 meters Dual-engine for redundancy and power
Bucyrus RH400 980 tonnes 4,400 HP 45 m³ 15.7 meters 19.5 meters Hydraulic precision and high material output
Hitachi EX8000-6 837 tonnes 3,880 HP 40 m³ 13.3 meters 20.5 meters Advanced hydraulic system by Hitachi
Liebherr R9800 810 tonnes 4,023 HP 42 m³ 9.0 meters 21.4 meters Available in diesel or electric versions
Komatsu PC8000-11 773 tonnes 4,020 HP 42 m³ 7.9 meters 20.5 meters Komtrax Plus monitoring system

The top 5 biggest excavators in the world represent the pinnacle of engineering in the heavy machinery sector. These machines are essential for large-scale mining and construction projects, where their enormous size, power, and advanced technology allow for the efficient movement of vast amounts of material. Each excavator has unique features tailored to specific operational needs, ensuring they can perform under the most demanding conditions.

Choosing the right excavator for a particular job depends on various factors, including the type of material being moved, the operating environment, and the specific requirements of the project. The Caterpillar 6090 FS, Bucyrus RH400, Hitachi EX8000-6, Liebherr R9800, and Komatsu PC8000-11 are all industry leaders, offering unmatched power and capability in the world of heavy machinery.

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Adam

An engineer with 20 years of experience. Passionate about construction, mechanisms and heavy construction machines

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